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Stephen,
Looks like a great idea as far a getting the lengths cinched in with the zip tie. Would work much better if the quick cam worked on the ciching mechanism some how. As it's shown, I think the pressure is going to be loading on the trailing end/edge of the aero post. These sections tend to be the weakest and most flexible aft of the chord width. Isnt there a Cateye with a hose clamp type strap that could function in a similar manner?
Can the connector for the light be turned vertical?
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DS-500 Size Comparison Shots
Just a few fun shots of the DS-500 with some familiar items.... wish I had the larger versions of the objects on the sides!

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More Build #3 Shots
Headlight on the magicshine headstrap. Finished taillight (sans extender bar). Elliptical lens on top (in vertical orientation). To convert to horizontal mode, the lens cover is removed and the lenses are swapped. The LED boards are mounted 90 degrees out (rotationally), which facilitates the exact alignment of the elliptical lens via the lens alignment holes.

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Mount system for DS-500 and batteryt:
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The customers are very reliable to this.This is with some great features.
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Last edited by markbitter; 04-05-2013 at 09:50 AM.
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Drilled for Dinotte Mount
Thought I'd share this one...
One customer had a particular aero-seatpost, on which he had already adapted one of the Dinotte clamps. At his request I drilled the back of the DS-500 to match the bolt pattern. Obviously eliminates the quick-release feature, but worked out well in this case.
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Great work! I want the aero-seatpost
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